Aluminum Melt Degasser - Qinsun
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Aluminum Melt Degasser

This equipment is designed for degassing and slag removal from aluminum melt in crucible furnaces, p

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Email: info@qinsun-lab.com

Contenuto

This equipment is designed for degassing and slag removal from aluminum melt in crucible furnaces, pool furnaces, reverberatory furnaces, ladles, and holding furnaces.

Working Principle:
The equipment operates by using a rotating rotor to fragment inert gas (argon or xenon) blown into the aluminum melt into numerous dispersed bubbles, which are evenly distributed throughout the melt. Leveraging gas partial pressure differences and surface adsorption principles, these bubbles absorb hydrogen and adsorb oxide inclusions within the aluminum melt. As the bubbles rise, they carry these impurities to the melt surface, thereby purifying the aluminum. The fine, dispersed bubbles mix uniformly with the rotating melt and ascend in a spiral manner at a controlled pace. This design prevents the formation of continuous linear gas streams, significantly enhancing purification efficiency. Both argon and xenon gases (with purity exceeding 99.95%) can be utilized for degassing and slag removal.

Equipment Features:

  1. Portable and Convenient Operation: Equipped with wheels for manual movement, eliminating the need for crane handling in workshops.
  2. Adjustable Design: The swing arm and graphite rod can be vertically adjusted to accommodate various furnace configurations.
  3. High Efficiency: Rapid hydrogen removal and slag removal improve aluminum purity while reducing refining and smelting time.

Technical Specifications:

  • Rated Power Supply: 3-phase, 380V
  • Rated Frequency: 50Hz
  • Rotor Spindle Motor Power: 1.5kW; Lifting Motor Power: 0.75kW
  • Refining Time: 5–10 minutes
  • Gas Consumption: ≤2.5L/min
  • Graphite Rotor: Diameter 80mm × Length 800mm
  • Cantilever Effective Length: 1000mm
  • Refining Gas: Industrial-grade xenon or high-purity argon (purity >99.99%)
  • Pipeline Pressure: 0–0.06MPa
  • Timer: 0–999min (programmable with automatic timing)

铝液精炼除气机

Degasser Features:

  1. Variable Frequency Control: Utilizes a renowned brand variable frequency controller for wide speed regulation, stable startup/shutdown, and extended service life.
  2. Alarm System: Provides gas shortage alerts before or during operation.
  3. Electronic Control System: Adopts premium components for reliable, durable, and aesthetically consistent performance.
  4. Remote Safety Design: The electronic control system is physically separated from the rotor assembly to maintain a safe operating distance.
  5. Stable Lifting Mechanism: Dual-rail and dual-chain design ensures smooth, secure, and low-vibration operation during high-speed degassing.
  6. Fault Alarms: Multi-layered alerts via indicators and audible signals.
  7. Versatile Mobility: The mobile rotary refining degasser supports multi-functional use across diverse operational environments, including crucible furnaces, ladles, and holding furnaces.

Applicazione:
Ideal for purifying aluminum melt in crucible furnaces, ladles, and holding furnaces.


Parametri

ParametroDescrizione
ModelloPLC
Control ModeTouch screen
Adjustment DisplayChain lifting, linear guide rail
Lifting Method1000mm (customizable according to customer needs)
Mobile Mode≤1450mm (customizable according to customer needs)
Rotor Lifting Stroke0.75KW
Rotor Ground Clearance1.5KW
Lifting Power1000 mm
Rotor MotorOmron
Arm LengthDouble chain, double guide rail
CustomizationWith 800mm-long graphite rotor
Refiner Storage Capacity5KG
Refiner Particle Diameter200 mesh
Refiner Feeding Motor25W
Mobile ModePush-type
Gas TypeInert gases (argon, nitrogen, etc.)
Gas Flow AdjustmentManual
Gas Flow Range5-50 L/min
Remarks- Turbo reduction motor with brake
- Variable frequency speed regulation (100-700 RPM)
- Suitable for furnace diameter ≤1800mm
- With powder injection function
- Graphite rotor flow meter display
Rotor MaterialGraphite
Rotor DimensionsLength: 800mm, Diameter: 80mm
Runner DimensionsDiameter: 220mm
Runner MaterialGraphite
Runner Runout Error≤0.05mm
Baffle MaterialGraphite
Baffle Dimensions500×145×25mm
Total WeightApprox. 600kg
Connection ThreadM75×6, Length: 80mm
Rotor Speed200 RPM


Main configuration and lifespan


Accessory NameBrand/OriginLifespan/Notes
PLCOmronAs per manufacturer's instructions
Touch ScreenMitsubishiAs per manufacturer's instructions
Switches, Indicators, Contactors, etc.Omron ElectricalAs per manufacturer's instructions
Rotor Motor Controller (Inverter)KepuAs per manufacturer's instructions
Rotor MotorTaiwan TaiyuAs per manufacturer's instructions
Lifting MotorTaiwan TaiyuAs per manufacturer's instructions
Rotor, Runner, BaffleShanghai RuntaiRotor lifespan: 3,600 hours
Pneumatic ComponentsAimekeAs per manufacturer's instructions

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